Yuav ua li cas ibultra-thin multi- hlau txiav tshuabua tiav kev siv hluav taws xob zoo tswj hauv pob zeb? Qhov kev daws teeb meem no yog ua raws li cov txheej txheem tseem ceeb ntawm Hualong Machinery HLMW-100/150 ob chav-kem ultra-thin multi-hlau txiav tshuab, sib sib zog nqus txiav rau qhov tseeb pob zeb ua scenario. Nrog "txo qis kev siv hluav taws xob tsis zoo thiab ua kom haum rau lub nra" raws li nws cov ntsiab lus tseem ceeb, thiab kev sib txuas cov cuab yeej siv lub zog muaj zog-txuag qhov zoo, nws txo qis kev siv hluav taws xob hauv ib cheeb tsam ntawm plaub qhov ntev, ib txhij ua kom muaj kev txiav txim siab thiab kev ua haujlwm zoo, ua tiav kev txuag hluav taws xob thiab kev txhim kho ob qho tib si.
Cov kev daws teeb meem tshwj xeeb yog raws li hauv qab no:
I. Zog-Txuag Kev Txhim Kho Cov Ntsiab Cai ntawm HLMW-100/150, Txhim Kho Lub Hauv Paus rau Kev Txuag Zog
(I) Kev xa hluav taws xob zoo, txo qis kev siv hluav taws xob poob
Nruab nrog 60kW lub cev muaj zog, sib tw nrog INOVANCE zaus hloov pauv thiab servo tswj qhov system, kev siv hluav taws xob ncaj qha yog halved piv rau cov tsoos tsau- zaus motors; ob chav -kem ncej ua ke nrog lub pob ntsia hlau tsav qauv ua rau txo cov neeg kho tshuab kev sib txhuam kev sib txhuam, txhim kho lub zog xa hluav taws xob los ntawm 20%, txo cov hluav taws xob pov tseg los ntawm cov tub ntxhais sib txuas.
(II) Kev Txawj Ntse Ceev Cov Txheej Txheem Kev Pabcuam Rau Ntawm -Kev Xav Tau Zog Faib
Qhov sib txawv zaus txiav cov kua dej twj tso kua mis dynamically kho tus nqi txaus raws li tus naj npawb ntawm cov xaim saws siv, hloov mus rau qis -kev ua haujlwm ceev thaum tsis yog- txiav tej yam kev mob xws li cov khoom hloov pauv, txo qis kev siv zog. Cov khoom siv plua plav yog nruab nrog lub ntsuas ntsuas, uas hloov kho qhov tsis zoo siab raws li cov plua plav concentration, ua tiav lub zog txuag ntawm 25% -35% piv rau cov kev ua haujlwm siab tas li.
(III) Daim ntawv thov ntawm Fine Diameter Wire Saws kom txo tau txiav tsis kam
Siv 0.3-0.8mm pob zeb diamond hlau saws (0.55mm qauv pom zoo) txo qhov kev txiav tsis kam piv rau cov tsoos hlau saws, yog li txo lub cev muaj zog thiab txo qis zog noj ib chav tsev ntawm pob zeb txiav los ntawm 0.1-0.2 kWh / m², ua kom muaj kev sib koom ua ke ntawm kev siv hluav taws xob thiab kev ua haujlwm zoo.
II. Precise Optimization of Process Parameters Enhance Energy Efficiency
(I) Precise Matching of Linear Velocity and Feed Rate
Customized tsis raws li pob zeb yam ntxwv: Marble linear tshaj tawm 25-30 m/s, pub 150-200 mm/h, unit zog noj 1.0-1.2 kWh/㎡ (20% zog txuag); Granite linear tshaj tawm 30-35 m / s, pub 100-150 mm / h, unit zog noj 1.3-1.5 kWh / ㎡ (15% -20% zog txuag), ntsuas lub zog txuag thiab txiav zoo.
(II) Optimized Cutting Fluid to Reduce Friction Energy Consumption
Ntxiv cov tshuaj tiv thaiv siab heev los tiv thaiv- coj tus neeg sawv cev rau cov kua txiav tuaj yeem txo qhov kev sib txhuam coefficient ntawm 15%-20%; high-pressure atomization spray technology ib txhij ua tiav cov cua txias thiab nti tshem tawm cov haujlwm, kom tsis txhob muaj qhov tshwm sim ntawm "kev sib tsoo thiab kev siv hluav taws xob," ntxiv txo cov cheeb tsam ntawm lub zog noj los ntawm 0.07-0.1 kWh / ㎡.
(III) Precise Range Control, Eliminating Secondary Energy Consumption
Siv cov cuab yeej laser positioning, cov hlau pom overshoot yog tswj kom tsawg dua lossis sib npaug li 5 hli; laser leveling ua tiav ib qho - lub sij hawm txiav thiab shaping, ua kom lub pob zeb recutting tus nqi qis dua 2%, tag nrho tshem tawm lub zog ntxiv los ntawm kev txiav theem nrab, kev txhim kho kev ua haujlwm thaum txo cov khoom siv hluav taws xob.
III. Kev txawj ntse Load Management, txo kev siv hluav taws xob los ntawm kev ua haujlwm tsis zoo
(I) Optimized ua hauj lwm hom, txo Idle zog noj
Kev siv lub rooj sib tham dual -worktable alternating ua hauj lwm tsim, lub worktable hloov lub sij hawm yog tswj nyob rau hauv 30 vib nas this, txo cov khoom idling tus nqi los ntawm cov tsoos 15%-20% mus rau hauv qab 5%; luv luv -ceev ua ntej- tawg-hauv yog ua tiav thaum siv cov xaim tshiab, thiab lub tshuab raug tso tseg tam sim tom qab txiav cov haujlwm, txuag 3-5 kWh ntawm hluav taws xob ib hnub thiab ua tiav kev tswj hwm kev siv hluav taws xob zoo.
(II) Hard Point Compensation Mechanism kom tsis txhob overload zog siv
Lub sijhawm tiag tiag - lub sijhawm saib xyuas qhov system tau qhib. Thaum lub zog txiav ntau tshaj qhov pib pib, cov cuab yeej cia li txo nws cov kev khiav hauj lwm ceev thiab kho cov linear ceev synchronously, zoo tiv thaiv lub cev muaj zog overload ua hauj lwm thiab txo overload zog noj los ntawm 10% -15%, thaum txuas lub cev muaj zog lifespan.
IV. Tsis tu ncua ntawm cov khoom tseem ceeb rau kev txuag hluav taws xob ruaj khov
(I) Tsis tu ncua calibration ntawm cov ntsiab lus tseem ceeb
Cov ntawv qhia cov menyuam raug tshuaj xyuas thiab ntxuav txhua lub limtiam, thiab cov hlau pom nro yog ntsuas txhua hli (nruj sib txawv tsawg dua lossis sib npaug li 0.5 N) kom ntseeg tau tias chav ua haujlwm ruaj khov. Qhov no tuaj yeem tswj hwm kev siv hluav taws xob hauv ib cheeb tsam ntawm 0.03-0.05 kWh, zam kev siv hluav taws xob nce vim qhov sib txawv ntawm cov khoom siv.
(II) Txiav Fluid System Maintenance
Kev txiav cov kua lim dej yog hloov txhua ob lub lis piam, thiab txiav cov kua viscosity raug kuaj txhua hli kom ntseeg tau tias kev ua haujlwm zoo ntawm cov hlab ntsha, txo cov twj siv zog ntawm 8% -12% thaum txhim kho kev ua haujlwm.
(III) Kev Tshawb Fawb Kev Tshawb Fawb ntawm Cov Txheej Txheem Core
Raws li ib qho - xyoo warranty tus qauv, kev tshuaj xyuas thiab kev saib xyuas tau ua tsis tu ncua ntawm cov khoom tseem ceeb xws li lub cev muaj zog thiab cov kabmob. Qhov kev tshawb pom raws sij hawm ntawm qhov muaj peev xwm hnav thiab tsim kua muag yuav pab tiv thaiv kev siv hluav taws xob nce ntawm 10%-15% vim yog cov khoom siv, ua kom cov cuab yeej ua haujlwm ruaj khov thiab siv zog rau lub sijhawm ntev.
Lub zog tseem ceeb -txuag kom zoo dua ntawm HLMW-100/150 nyob rau hauv kev sib koom ua ke ntawm "khoom siv kho vajtse hloov kho + qhov tsis sib xws + kev tswj hwm kev thauj khoom." Tom qab kev ua kom zoo, chav tsev siv hluav taws xob rau marble raug txo rau 1.0-1.2 kWh / m² (20% kev txuag hluav taws xob), thiab rau granite rau 1.3-1.5 kWh / m² (15% -20% txuag hluav taws xob), thaum tswj cov khoom siv tawm ntawm ntau dua 97% thiab txiav qhov tseeb ntawm ± 0.3mm, pab txhawb kev lag luam thiab kev lag luam.